Feed Rate Calculator

Calculate optimal feed rates for safe and efficient cutting operations based on tool type, material, and cutting parameters.

Cutting Parameters

Feed Rate Results

Enter cutting parameters to calculate optimal feed rate.

Typical Feed Rates

Router (Hardwood)50-100 IPM
Router (Softwood)80-150 IPM
CNC (Hardwood)60-120 IPM
Table SawManual feed

Understanding Feed Rate

Feed Rate Formula

Feed Rate (IPM) = RPM × Flutes × Chip Load

  • IPM = Inches Per Minute
  • Chip load varies by material
  • Adjust for depth of cut

Factors Affecting Feed Rate

  • Material hardness: Harder = slower
  • Cutter size: Larger = faster
  • Depth of cut: Deeper = slower
  • Tool sharpness: Dull = slower

Signs of Incorrect Feed

  • Too fast: Burning, rough cuts, tool breakage
  • Too slow: Burning, glazing, poor finish
  • Listen for smooth cutting sound
  • Watch for smoke or burning smell

Optimization Tips

  • Start conservative, increase gradually
  • Use sharp tools
  • Multiple shallow passes better than one deep
  • Adjust for grain direction
  • Consider machine rigidity